# Process Fmea Generator

> Process Failure Mode and Effects Analysis (PFMEA) skill for manufacturing risk assessment

- Skill: `a5c-ai/process-fmea-generator` (Agent Skill)
- Install (CLI): `npx skillmds@latest add a5c-ai/process-fmea-generator`
- Raw SKILL.md: https://api.skillmd.com/api/skills/a5c-ai/process-fmea-generator/raw
- Safety review: pending (external: skill-scanner PASS, skillspector PASS)
- Works with: Claude Code, Claude.ai, OpenAI Codex
- Category: Coding & Dev Tools
- Author: a5c-ai (https://skillmd.com/u/a5c-ai)
- Updated: 2026-09-09
- Page: https://skillmd.com/skills/a5c-ai/process-fmea-generator

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# Process FMEA Generator Skill

## Purpose

The Process FMEA Generator Skill supports manufacturing risk assessment through systematic Process FMEA methodology, identifying potential process failures and control measures per AIAG guidelines and ISO 13485.

## Capabilities

- PFMEA worksheet generation
- Process step decomposition
- Failure mode identification by process type
- Control plan development
- Statistical process control recommendations
- Inspection point identification
- OOS/OOT handling procedures
- Process capability linkage
- Detection method specification
- Risk reduction verification
- Control plan integration

## Usage Guidelines

### When to Use
- Developing manufacturing processes
- Assessing process risks
- Designing control plans
- Planning process validation

### Prerequisites
- Process flow documented
- Equipment specifications available
- Quality requirements defined
- Historical process data accessible

### Best Practices
- Include cross-functional team
- Link to design FMEA outputs
- Integrate with control plans
- Update with process changes

## Process Integration

This skill integrates with the following processes:
- Design for Manufacturing and Assembly (DFMA)
- Sterilization Validation
- Design Control Process Implementation
- Medical Device Risk Management (ISO 14971)

## Dependencies

- AIAG PFMEA templates
- ISO 13485 requirements
- Process documentation
- SPC tools
- Control plan templates

## Configuration

```yaml
process-fmea-generator:
  process-types:
    - machining
    - molding
    - assembly
    - cleaning
    - packaging
    - sterilization
  rating-scales:
    severity: 1-10
    occurrence: 1-10
    detection: 1-10
  control-types:
    - prevention
    - detection
```

## Output Artifacts

- PFMEA worksheets
- Process flow diagrams
- Control plans
- SPC implementation plans
- Inspection procedures
- OOS/OOT procedures
- Action item tracking
- Risk reduction verification

## Quality Criteria

- All process steps analyzed
- Failure modes comprehensively identified
- Controls address high-risk items
- Detection methods effective
- Control plans complete
- Integration with design FMEA