ashfordeOU Manufacturing and quality domain pack (router)
Route here when the task is aerospace production and quality management.
Domain
Manufacturing and quality: aerospace quality management systems (AS9100, ISO 9001:2015 plus aerospace clauses), audit evidence, corrective action, nonconformance control, supplier control, counterfeit prevention, calibration control, first article inspection (AS9102 Forms 1-3, delta FAI), and non-destructive testing (method selection and ultrasonic inspection).
Sub-skills in this pack
| Path | Skill | When to route to it |
|---|---|---|
| manufacturing-quality/as9100/quality | AS9100 quality | QMS clause scoping, audit evidence, corrective-action closure |
| manufacturing-quality/as9100/nonconformance-control | Nonconformance control | disposition of nonconforming product, rework/repair/scrap/use-as-is, MRB routing |
| manufacturing-quality/as9100/supplier-control | Supplier control | supplier risk classification, required controls, delegated verification, external providers |
| manufacturing-quality/as9100/counterfeit-prevention | Counterfeit prevention | counterfeit parts risk scoring, prevention planning, procurement controls |
| manufacturing-quality/as9100/calibration-control | Calibration control | calibration system, traceability, intervals, TAR 4:1, out-of-tolerance handling, recall |
| manufacturing-quality/as9100/corrective-action | Corrective action | CAPA record, 8D workflow, five whys, root cause, containment, effectiveness verification |
| manufacturing-quality/as9100/document-control | Document control | master list, controlled documents, current revision, obsolete revision disposition |
| manufacturing-quality/as9102/first-article-inspection | First article inspection | FAI Forms 1-3, characteristic accountability, delta FAI |
| manufacturing-quality/as9102/delta-fai | AS9102 delta FAI | change classification, full vs delta FAI, forms scope |
| manufacturing-quality/as9102/fai-revalidation | FAI revalidation | revalidation due date, interval, change-driven revalidation, re-verification scope |
| manufacturing-quality/as9102/ballooning | Ballooning | balloon numbers, characteristic numbering, D-list, accountability matrix, verification method code |
| manufacturing-quality/ndt/ndt-method-selection | NDT method selection | defect class, ferromagnetic/conductive material, radiography, ultrasonic, eddy current, penetrant, magnetic particle |
| manufacturing-quality/ndt/ultrasonic-inspection | Ultrasonic inspection | pulse-echo, time of flight to depth, wavelength, near field, discontinuity sizing |
| manufacturing-quality/ndt/radiographic-inspection | Radiographic inspection | radiography, X-ray, gamma ray, geometric unsharpness, IQI, penetrameter, film density, porosity |
| manufacturing-quality/as9100/statistical-process-control | Statistical process control | X-bar chart, R chart, control limits, Cp/Cpk, process capability, Western Electric rules |
| manufacturing-quality/as9100/risk-management | Risk management | FMEA risk priority number, RPN band, mitigation planning, operational risk, risk matrix, residual risk, risk register |
| manufacturing-quality/ndt/eddy-current-inspection | Eddy current inspection | eddy current, depth of penetration, impedance plane, frequency selection, conductivity, subsurface flaw |
| manufacturing-quality/ndt/liquid-penetrant-inspection | Liquid penetrant inspection | penetrant testing, capillary rise, washburn penetration depth, dwell time, developer time, bleed-out, indication sizing |
| manufacturing-quality/ndt/magnetic-particle-inspection | Magnetic particle inspection | magnetization current, circular and longitudinal magnetization, field strength band, coverage overlap, particle sensitivity, indication acceptance |
| manufacturing-quality/ndt/visual-inspection | Visual inspection | aperture ratio, magnification, lighting requirements, surface indication acceptance, borescope, field of view, working distance |
| manufacturing-quality/special-processes/special-process-qualification | Special process qualification | special process, process qualification record, requalification trigger, parameter change, equipment change, NADCAP, process variables |
| manufacturing-quality/ndt/thermography | Infrared thermography | flash thermography, thermal contrast, disbond, delamination, lock-in, inspection parameters |
| manufacturing-quality/as9100/measurement-systems-analysis | Measurement systems analysis | gage R and R, repeatability, reproducibility, percent GRR, distinct categories |
| manufacturing-quality/additive/additive-manufacturing-qualification | Additive manufacturing qualification | volumetric energy density, laser power, scan speed, hatch spacing, layer height, witness coupon, material property verification, AM first article |
| manufacturing-quality/additive/lpbf-parameter-development | LPBF parameter development | LPBF, laser powder bed fusion, volumetric energy density, scan speed, hatch spacing, layer thickness, melt pool, keyhole mode, conduction mode, process window |
| manufacturing-quality/ndt/acoustic-emission-inspection | Acoustic emission inspection | acoustic emission, AE inspection, source location, Kaiser effect, Felicity ratio, hit, event, sensor |
| manufacturing-quality/composites/layup-cure | Layup Cure | composite layup, ply book, laminate, symmetric, balanced, cure cycle, autoclave, out-of-autoclave, OOA, degree of cure, epoxy, 350F, glass transition, Tg, C-scan, porosity. |
| manufacturing-quality/as9103/key-characteristic-management | Key characteristic management | key characteristic, AS9103, variation management, KC identification, Cpk target, revalidation trigger |
| manufacturing-quality/ndt/computed-tomography | Computed tomography (CT) | computed tomography, CT scan, voxel size, cone beam, CT number, porosity measurement, volumetric inspection, magnification, projection count, additive part porosity |
| manufacturing-quality/ndt/shearography-inspection | Laser shearography inspection | laser shearography, shearography inspection, phase map, shear distance, strain gradient, vacuum load step, disbond detection, fringe anomaly, minimum detectable strain |
| manufacturing-quality/ndt/leak-testing | Leak testing | leak testing, pressure decay, vacuum decay, helium mass spectrometer, sniffer test, bubble test, leak rate, helium to air conversion, gauge resolution, maximum allowable leak |
| manufacturing-quality/assembly/fastener-installation-quality | Fastener installation quality | fastener installation quality, grip length selection, thread protrusion, clamp load from torque, countersink flushness, collar engagement |
| manufacturing-quality/as9100/fod-control | FOD control | FOD prevention, foreign object debris, FOD zone classification, tool control count, FOD sweep interval, FOD audit |
| manufacturing-quality/special-processes/welding-qualification | Welding qualification | weld procedure qualification, WPS PQR heat input, kJ per mm, preheat and interpass verification, weld coupon test matrix |
| manufacturing-quality/assembly/ewis-installation-quality | EWIS installation quality | EWIS installation, wiring harness, bundle fill ratio, voltage drop check, bend radius check, separation clearance |
| manufacturing-quality/as9100/internal-quality-audit | Internal quality audit | internal audit program, audit schedule, auditor independence, audit sample size, finding classification, closure verification |
| manufacturing-quality/as9100/management-review | Management review | management review, top management, review interval, review inputs, action item tracking, review verdict, QMS review | | manufacturing-quality/ndt/ndt-personnel-qualification | NDT personnel qualification | NDT personnel qualification, NAS 410, certification currency, recertification due, vision examination, level progression | | manufacturing-quality/as9100/order-requirements-review | Order requirements review | purchase order review, special requirement classification, contract review, order acceptance verdict, feasibility gates | | manufacturing-quality/as9100/cusum-ewma-monitoring | CUSUM EWMA monitoring | cusum ewma monitoring, cusum control chart, ewma control chart, cumulative sum monitoring, small shift detection, sequential process monitoring | | manufacturing-quality/assembly/solid-rivet-installation-quality | Solid rivet installation quality | solid rivet installation quality, solid rivet installation, driven head formation, shop head dimension check, rivet squeeze force, hole fill verification |
| manufacturing-quality/as9100/attribute-control-charts | Attribute control charts | attribute control charts, p-chart, np-chart, c-chart, u-chart, fraction nonconforming, defects per unit | | manufacturing-quality/as9100/attribute-agreement-analysis | Attribute agreement analysis | attribute agreement analysis, Cohen kappa, Fleiss kappa, inspector agreement, chance-corrected agreement | | manufacturing-quality/as9100/individuals-and-moving-range-chart | Individuals and moving range chart | individuals and moving range chart, I-MR chart, single measurement per lot, moving range limits | | manufacturing-quality/as9100/gage-linearity-bias-study | Gage linearity and bias study | gage linearity and bias study, measurement bias, gage linearity regression, bias significance, linearity percent band | | manufacturing-quality/as9100/acceptance-sampling | Acceptance sampling | attribute acceptance sampling, lot size code letter, AQL accept and reject numbers, operating characteristic curve, lot accept reject decision | | manufacturing-quality/as9100/gage-rr-anova | ANOVA gage R&R | ANOVA gage R and R, two-way variance component decomposition, operator part interaction, percent GRR verdict, distinct categories count | | manufacturing-quality/as9100/variables-acceptance-sampling | Variables acceptance sampling | variables acceptance sampling, k method, acceptability constant, form Q statistic, estimated percent nonconforming, code letter lot size, AQL variables plan |
Routing guidance
Quality management questions (audits, clause scope, evidence, corrective action) route to the AS9100 sub-skill.
Nonconforming product questions (disposition, rework, repair, scrap, use-as-is, MRB) route to the nonconformance-control sub-skill.
Ext- Composite layup questions route to the composites layup-cure sub-skill. ernal provider and supplier questions (classification, controls, delegated verification) route to the supplier-control sub-skill.
Counterfeit risk and prevention questions route to the counterfeit-prevention sub-skill.
Calibration questions (traceability, intervals, test accuracy ratio, out-of-tolerance) route to the calibration-control sub-skill.
CAPA and root cause questions (8D, five whys, containment, effectiveness) route to the corrective-action sub-skill.
Document questions (master list, current revision, obsolete disposition) route to the document-control sub-skill.
First article and production-approval questions (forms, accountability, delta FAI) route to the AS9102 sub-skill.
Change-classification and delta-FAI-scope questions (full vs delta after a production change) route to the as9102 delta-fai sub-skill.
Revalidation and FAI currency questions (due date, interval, change-driven) route to the as9102 fai-revalidation sub-skill.
Non-destructive testing method questions (defect class, material, method sensitivity) route to the ndt ndt-method-selection sub-skill; pulse-echo ultrasonic execution questions route to the ultrasonic-inspection sub-skill.
Ballooning and characteristic-numbering questions (balloon numbers, D-list, accountability matrix, verification method codes) route to the as9102 ballooning sub-skill.
Radiographic inspection questions (unsharpness, IQI sensitivity, film density, discontinuity interpretation) route to the ndt radiographic-inspection sub-skill.
Design and certification questions route to the avionics or systems-engineering-safety packs.
SPC, control chart, and process capability questions route to the AS9100 statistical-process-control sub-skill.
Operational risk assessment and mitigation planning questions (FMEA risk priority number, RPN band, risk matrix, residual risk, risk register) route to the AS9100 risk-management sub-skill.
Eddy current, depth of penetration, and frequency-selection questions route to the ndt eddy-current-inspection sub-skill.
Liquid penetrant inspection questions (capillary action, washburn penetration, dwell time, developer time, bleed-out, indication sizing) route to the ndt liquid-penetrant-inspection sub-skill.
Magnetic particle inspection questions (magnetization current, circular and longitudinal magnetization, field strength band, coverage overlap, particle sensitivity, indication acceptance, residual field) route to the ndt magnetic-particle-inspection sub-skill.
Visual inspection questions (aperture ratio, magnification, lighting requirements, surface indication acceptance, borescope field of view, working distance) route to the ndt visual-inspection sub-skill.
Special process qualification, process qualification records, requalification triggers (parameter, equipment, personnel, interval change), and NADCAP evidence questions route to the special-processes special-process-qualification sub-skill.
Flash thermography, thermal contrast, disbond and delamination detection, and lock-in questions route to the ndt thermography sub-skill.
Gage R and R, repeatability, reproducibility, percent GRR, and distinct category questions route to the AS9100 measurement-systems-analysis sub-skill.
Additive manufacturing energy density, parameter set, witness coupons, material property verification, and AM first article questions route to the additive additive-manufacturing-qualification sub-skill.
Laser powder bed fusion parameter development, volumetric energy density, process window classification, and qualification test matrix planning route to the additive lpbf-parameter-development sub-skill.
Acoustic emission NDT, AE sources, sensors and frequency bands, hit and event definitions, Kaiser effect and Felicity ratio, and linear and planar source location questions route to the ndt acoustic-emission-inspection sub-skill.
Computed tomography scan planning, voxel size and magnification, projection count, CT number, and volumetric porosity measurement questions route to the ndt computed-tomography sub-skill.
Fastener installation quality questions (fastener installation quality, grip length selection, thread protrusion, clamp load from torque, countersink flushness, collar engagement) route to the fastener-installation-quality sub-skill.
FOD control questions (fod prevention, foreign object debris, fod zone classification, tool control count, fod sweep interval, fod audit) route to the fod-control sub-skill.
Welding qualification questions (weld procedure qualification, wps pqr heat input, kj per mm, preheat and interpass verification, weld coupon test matrix) route to the welding-qualification sub-skill.
EWIS wiring installation questions (wiring harness, bundle fill ratio, voltage drop check, bend radius check, separation clearance) route to the assembly ewis-installation-quality sub-skill.
Top management review questions (review interval, review input coverage, action item tracking, review verdict) route to the as9100 management-review sub-skill.
NDT personnel qualification questions (certification currency, recertification due date, vision examination, level progression, NAS 410) route to the ndt ndt-personnel-qualification sub-skill.
Incoming purchase-order requirements review questions (special requirement classification, feasibility gates, order acceptance verdict) route to the as9100 order-requirements-review sub-skill.
Small-shift process monitoring questions (tabular CUSUM statistics and first signal, EWMA recursion with time-varying limits, small shift detection verdict) route to the as9100 cusum-ewma-monitoring sub-skill.
Solid rivet installation quality questions (rivet length selection, driven shop head geometry bands, squeeze force, hole fill clearance) route to the assembly solid-rivet-installation-quality sub-skill.
Attribute control chart questions (p-chart, np-chart, c-chart, u-chart, fraction nonconforming, defects per unit, binomial and Poisson limits) route to the as9100 attribute-control-charts sub-skill.
Attribute gage agreement questions (Cohen kappa, Fleiss kappa, inspector agreement on go no-go judgments) route to the as9100 attribute-agreement-analysis sub-skill.
Individuals chart questions (one measurement per lot, moving range, destructive test monitoring, no subgroups) route to the as9100 individuals-and-moving-range-chart sub-skill.
Install
To install only this pack, copy or symlink each leaf folder above into your host's skills directory (see README Install for per-host commands).
Key characteristic identification and variation management questions route to the as9103 key-characteristic-management sub-skill.
Laser shearography questions (setup sizing, phase to strain conversion, scan plan, disbond disposition) route to the ndt shearography-inspection sub-skill.
Internal audit program questions (audit schedule, auditor independence, audit sample size, finding classification, closure verification) route to the as9100 internal-quality-audit sub-skill.
Leak testing questions (pressure decay, vacuum decay, helium mass spectrometer, bubble test, leak rate acceptance) route to the ndt leak-testing sub-skill.
Gage bias and linearity study questions (per-level bias, linearity regression, bias significance t test, percent of reference band) route to the as9100 gage-linearity-bias-study sub-skill.
Lot acceptance questions (attribute sampling plan selection by lot size code letter and AQL, accept and reject numbers, operating-characteristic probability of acceptance) route to the as9100 acceptance-sampling sub-skill.
ANOVA gage R and R questions (two-way variance component decomposition, operator by part interaction F test, percent GRR verdict and distinct categories for replicated studies) route to the as9100 gage-rr-anova sub-skill.
Variables lot acceptance questions (measurement-based k-method plan by lot size code letter and AQL, form-Q statistic from the specification limit and sample statistics, acceptability-constant verdict, estimated percent nonconforming) route to the as9100 variables-acceptance-sampling sub-skill.