Cuopt Numerical Optimization Formulation

Numerical Optimization Formulation

Concepts and workflow for going from a problem description to a clear formulation across LP, MILP, and QP. No API code here.

What is LP / MILP / QP

• LP: Linear objective, linear constraints, continuous variables.
• MILP: Same as LP plus some integer or binary variables (e.g., scheduling, facility location, selection).
• QP: Quadratic objective (e.g., x², x·y terms — portfolio variance, least squares), linear constraints. QP support in cuOpt is currently in beta.

Identifying problem type

If the objective is purely linear, prefer LP/MILP — do not artificially introduce quadratic terms. If any variable is integer or binary, the problem is MILP regardless of the rest.

Required formulation questions

Ask these if not already clear:

1. Decision variables — What are they? Bounds?
2. Objective — Minimize or maximize? Linear or quadratic? For QP: any squared or cross terms (x², x·y)? If maximize a quadratic, the user must negate and minimize.
3. Constraints — Linear inequalities/equalities? (Quadratic constraints are not supported.)
4. Variable types — All continuous (LP / QP) or some integer/binary (MILP)?
5. Convexity (QP only) — For minimization, the quadratic form (matrix Q) should be positive semi-definite for well-posed problems.

Typical modeling elements

• Continuous variables — production amounts, flow, allocations, portfolio weights.
• Binary variables — open/close, yes/no (e.g., facility open, item selected).
• Linking constraints — e.g., production only if facility open (Big-M or indicator).
• Resource constraints — linear cap on usage (materials, time, capacity).
• Quadratic objective terms — variance (xᵀQx), squared error (‖Ax − b‖²), interaction terms.

Typical QP use cases

• Portfolio optimization — minimize variance subject to return and budget.
• Least squares — minimize ‖Ax − b‖² subject to linear constraints.
• Other quadratic objectives with linear constraints.

Problem statement parsing

When the user gives problem text, classify every sentence and then summarize before formulating. The parsing framework below applies regardless of LP / MILP / QP.

Classify every sentence as parameter/given, constraint, decision, or objective. Watch for implicit constraints (e.g., committed vs optional phrasing) and implicit objectives (e.g., "determine the plan" + costs → minimize total cost).

Ambiguity: If anything is still ambiguous, ask the user or solve all plausible interpretations and report all outcomes; do not assume a single interpretation.

🔒 MANDATORY: When in Doubt — Ask

• If there is any doubt about whether a constraint or value should be included, ask the user and state the possible interpretations.

🔒 MANDATORY: Complete-Path Runs — Try All Variants

• When the user asks to run the complete path (e.g., end-to-end, full pipeline), run all plausible variants and report all outcomes so the user can choose; do not assume a single interpretation.

Three labels

Implicit constraints: committed vs optional phrasing

Committed/fixed phrasing → treat as parameter or implicit constraint (everything mentioned is given or must happen). Not a decision.

Optional/decision phrasing → treat as decision.

Implicit objectives — do not miss

If the problem asks to "determine the plan" (or similar) but does not state "minimize" or "maximize" explicitly, the objective is often implicit. You MUST identify it and state it before formulating; do not build a model with no objective.

Rule: When the problem gives cost (or cost and revenue) data and asks to "determine", "find", or "establish" the plan, always state the objective explicitly (e.g., "I'm treating the objective as minimize total cost, since only costs are given."). If both cost and revenue are present, state whether you use "minimize cost" or "maximize profit". Ask the user if unclear.

Parsing workflow

1. Split the problem text into sentences or logical clauses.
2. Label each: parameter/given | constraint | decision | objective (if stated).
3. Identify the objective (explicit or implicit): If the problem says "minimize/maximize X", that's the objective. If it only says "determine the plan" (or "find", "establish") but gives costs (and possibly revenues), the objective is implicit — state it (e.g., minimize total cost, or maximize profit) and confirm with the user if ambiguous.
4. Flag implicit constraints: For each sentence, ask — "Does this state a fixed fact or a requirement (→ parameter/constraint), or something we choose (→ decision)?"
5. Resolve ambiguity by checking verbs and modals:
   • "is", "has", "operates", "employs", "plans to" (fixed/committed) → parameter or implicit constraint.
   • "may", "can choose", "considers", "decides", "wants to" (optional) → decision or objective.
6. 🔒 MANDATORY — If anything is still ambiguous (e.g., a value or constraint could be read two ways): ask the user which interpretation is correct, or solve all plausible interpretations and report all outcomes. Do not assume a single interpretation.
7. Summarize for the user: list parameters, constraints (explicit + flagged implicit), decisions, and objective (explicit or inferred) before writing the math formulation.

Parsing checklist

• Every sentence has a label (parameter | constraint | decision | objective if stated).
• Objective is identified: Explicit ("minimize/maximize X") or implicit ("determine the plan" + costs → minimize total cost; + revenues → maximize profit). Never formulate without stating the objective.
• Committed phrasing ("plans to", "operates", "employs") → not decisions.
• Optional phrasing ("may", "can choose", "considers") → decisions.
• Implicit constraints from committed phrasing are written out (e.g., "all X must be produced").
• 🔒 MANDATORY — Ambiguity: Any phrase that could be read two ways → I asked the user or I will solve all interpretations and report all outcomes (no silent single interpretation).
• Summary is produced before formulating (parameters, constraints, decisions, objective).

Example

Text: "The company operates 3 factories and plans to produce 500 units. It may use overtime at extra cost. Minimize total cost."

Result: Parameters = 3 factories, 500 units target. Constraints = produce exactly 500 (implicit from "plans to produce"). Decisions = production allocation across factories, overtime amounts. Objective = minimize cost.

Implicit-objective example: A problem that asks to "determine the production plan" (or similar) and gives cost components (e.g., workshop, inspection, sales) but does not state "minimize" or "maximize" → Objective is implicit: minimize total cost. Always state it explicitly: "The objective is to minimize total cost."

QP rule: minimize only

QP objectives must be minimization. To maximize a quadratic expression, negate it and minimize; then negate the optimal value.

For minimization to be well-posed, the quadratic form Q should be positive semi-definite. If Q is indefinite, the problem is non-convex and may not have a finite optimum.

Common patterns

The remaining sections cover specific LP/MILP modeling patterns. Each is independent — read the one that matches your problem.

Piecewise-linear objectives with integer production

When modeling concave piecewise-linear profit/cost functions (e.g., decreasing marginal profit for bulk sales), the standard approach uses continuous segment variables with upper bounds equal to each segment's width. For a maximization with concave profit, the solver fills higher-profit segments first naturally.

Gotcha: If the quantity being produced is discrete (pieces, units, items), the total production variable must be INTEGER, even though segment variables can remain CONTINUOUS. Without this, the LP relaxation may yield a fractional total that produces a different (higher or lower) objective than the true integer optimum.

Pattern

x_total  — INTEGER (total production of a product)
s1, s2, … — CONTINUOUS (amount sold in each price segment, bounded by segment width)

Link: x_total = s1 + s2 + …
Resource constraints use x_total.
Objective uses segment variables × segment profit rates.

Cutting stock / trim loss problems

In cutting stock problems, waste area includes both trim loss (unused width within each cutting pattern) and over-production (excess strips produced beyond demand). Minimizing only trim loss (waste width × length per pattern) ignores over-production and yields an incorrect objective.

Correct objective

Since the total useful area demanded is a constant, minimizing waste is equivalent to minimizing total material area consumed:

minimize  sum_j (roll_width_j × x_j)

where x_j is the length cut using pattern j. The waste area is then:

waste = total_material_area − required_useful_area

where required_useful_area = sum_i (order_width_i × order_length_i).

Gotcha

Using sum_j (waste_width_j × x_j) as the objective only captures trim loss — the unused strip within each pattern. It does not penalize over-production of an order. The solver will over-produce narrow orders to fill patterns efficiently, but that excess material is still waste. Always use total material area as the objective.

Goal programming (preemptive / lexicographic)

Goal programming optimizes multiple objectives in priority order. Implement it as sequential solves — one per priority level.

Formulation pattern

1. Hard constraints — capacity limits, non-negativity, etc. These hold in every phase.
2. Goal constraints — for each goal, introduce deviation variables (d⁻ for underachievement, d⁺ for overachievement) and write an equality: expression + d⁻ − d⁺ = target.
3. Solve sequentially by priority:
   • Phase 1: minimize (or maximize) the relevant deviation for the highest-priority goal.
   • Phase k: fix all higher-priority deviations at their optimal values, then optimize priority k's deviation.

Variable types in goal programming

Deviation variables (d⁻, d⁺) and slack/idle-time variables are always continuous. However, decision variables must still be INTEGER when they represent discrete/countable quantities (units produced, vehicles, workers, etc.). Do not let the presence of continuous deviation variables cause you to make all variables continuous — the integrality of decision variables directly affects feasibility and objective values.

Multi-period inventory / purchasing models

In problems with buying, selling, and warehouse capacity over multiple periods, decide which capacity constraints to include based on the problem's timing assumptions.

Pattern

For each period t with inventory balance stock[t] = stock[t-1] + buy[t] - sell[t]:

• End-of-period capacity (variable bound): stock[t] <= capacity — always needed.
• After-purchase capacity (explicit constraint): stock[t-1] + buy[t] <= capacity — prevents buying more than the warehouse can hold before any sales occur within the period.

When to include the after-purchase constraint

• Include it when the problem states or implies that purchases are received before sales happen within a period (sequential operations), or when the warehouse physically cannot exceed capacity at any instant.
• Omit it when buying and selling are concurrent within a period (common in textbook trading/inventory problems) and the capacity applies only to end-of-period stock. Many classic problems only constrain end-of-period inventory.

Key interaction with the sell constraint: If the model already has sell[t] <= stock[t-1] (grain bought this period cannot be sold this period), the model is bounded even without the after-purchase constraint. The sell constraint prevents unbounded buy-sell cycling. The after-purchase constraint is then an additional physical restriction, not a mathematical necessity.

Default: If the problem does not specify timing within a period, use only end-of-period capacity (stock[t] <= capacity). Add the after-purchase constraint only if the problem explicitly requires it.

Blending with shared mixing / intermediate processing

In some blending problems, a subset of raw materials must be mixed together first (e.g., in a mixing tank) before being allocated to different products. The resulting intermediate has a uniform composition — you cannot independently assign different raw materials to different products.

Why the standard blending LP is wrong here

The standard blending LP uses variables x[i][j] (amount of raw material i in product j) and freely allocates each raw material to each product. When raw materials share a mixing step, the proportions of those raw materials must be identical in every product that receives the intermediate. This proportionality constraint is bilinear (x[A,1]*x[B,2] = x[B,1]*x[A,2]) and cannot be directly expressed in an LP.

Linearization strategies

1. Single-product allocation: If analysis shows the intermediate is profitable in only one product, allocate all intermediate to that product (set intermediate allocation to other products to zero). The proportionality constraint becomes trivially satisfied. This is the most common case — check profitability of intermediate in each product before attempting a general split.

2. Parametric over intermediate concentration: Fix the sulfur/quality concentration of the intermediate as a parameter σ. For each fixed σ, the problem is a standard LP (intermediate becomes a virtual raw material with known properties). Solve for a grid of σ values or use the structure to find the optimum analytically.

3. Scenario enumeration: When only 2–3 products exist, enumerate which products receive the intermediate (all-to-A, all-to-B, split). For each scenario with a single recipient, the LP is standard. For split scenarios, use strategy 2.

Profitability check

Before formulating, check whether using the intermediate in each product is profitable:

• Compare the minimum cost per ton of the intermediate (using cheapest feasible raw material mix) against each product's selling price.
• If cost_intermediate > sell_price[j] for some product j, the intermediate should not be allocated to product j. Raw material C (or other direct inputs) alone may also be unprofitable if cost_C > sell_price[j].
• This analysis often eliminates the need for a bilinear split entirely.